ISL88731C
frequency and a conservative design has F
CO
less than
is in
output voltage, which is relatively constant. The
10% of the switching frequency. The highest F
maximum efficiency is achieved by selecting a high side
MOSFET that has the conduction losses equal to the
switching losses. Switching losses in the low-side FET are
very small. The choice of low-side FET is a trade-off
CO
voltage control mode with the battery removed and may
be calculated (approximately) from Equation 5:
5 ⋅ 11 ⋅ RS2
(EQ. 5)
-------------------------------
=
F
CO
between conduction losses (r
) and cost. A good
of the low-side FET is 2x
2π ⋅ L
DS(ON)
rule of thumb for the r
DS(ON)
Output Capacitor Selection
the r
of the high-side FET.
DS(ON)
The output capacitor in parallel with the battery is used
to absorb the high frequency switching ripple current and
smooth the output voltage. The RMS value of the output
The LGATE gate driver can drive sufficient gate current to
switch most MOSFETs efficiently. However, some FETs
may exhibit cross conduction (or shoot-through) due to
current injected into the drain-to-source parasitic
ripple current I
is given by Equation 6:
IN, MAX
RMS
V
-----------------------------------
⋅ D ⋅ (1 – D)
I(Cout)
=
capacitor (C ) by the high dV/dt rising edge at the
(EQ. 6)
gd
RMS
12 ⋅ L ⋅ F
SW
phase node when the high side MOSFET turns on.
Although LGATE sink current (1.8A typical) is more than
enough to switch the FET off quickly, voltage drops
across parasitic impedances between LGATE and the
MOSFET can allow the gate to rise during the fast rising
edge of voltage on the drain. MOSFETs with low threshold
Where the duty cycle D is the ratio of the output voltage
(battery voltage) over the input voltage for continuous
conduction mode which is typical operation for the
battery charger. During the battery charge period, the
output voltage varies from its initial battery voltage to
the rated battery voltage. So, the duty cycle varies from
0.53 for the minimum battery voltage of 7.5V (2.5V/Cell)
to 0.88 for the maximum battery voltage of 12.6V. The
maximum RMS value of the output ripple current occurs
at the duty cycle of 0.5 and is expressed as Equation 7:
voltage (<1.5V) and low ratio of C /C (<5) and high
gs gd
gate resistance (>4Ω) may be turned on for a few ns by
the high dV/dt (rising edge) on their drain. This can be
avoided with higher threshold voltage and C /C ratio.
gs gd
Another way to avoid cross conduction is slowing the
turn-on speed of the high-side MOSFET by connecting a
resistor between the BOOT pin and the bootstrap
capacitor.
V
IN, MAX
-------------------------------------------
I(Cout)
=
(EQ. 7)
RMS
4 ⋅ 12 ⋅ L ⋅ F
SW
For the high-side MOSFET, the worst-case conduction
losses occur at the minimum input voltage, as shown in
Equation 8:
For V
IN,MAX
s
= 19V, VBAT = 16.8V, L = 10µH, and
f = 400kHz, the maximum RMS current is 0.19A. A
V
2
OUT
typical 20µF ceramic capacitor is a good choice to absorb
this current and also has very small size. Organic
polymer capacitors have high capacitance with small size
and have a significant equivalent series resistance (ESR).
Although ESR adds to ripple voltage, it also creates a
high frequency zero that helps the closed loop operation
of the buck regulator.
(EQ. 8)
---------------
P
=
⋅ I
⋅ r
BAT DS(ON)
Q1, conduction
V
IN
The optimum efficiency occurs when the switching losses
equal the conduction losses. However, it is difficult to
calculate the switching losses in the high-side MOSFET
since it must allow for difficult-to-quantify factors that
influence the turn-on and turn-off times. These factors
include the MOSFET internal gate resistance, gate
charge, threshold voltage, stray inductance and the
pull-up and pull-down resistance of the gate driver.
EMI considerations usually make it desirable to minimize
ripple current in the battery leads. Beads may be added
in series with the battery pack to increase the battery
impedance at 400kHz switching frequency. Switching
ripple current splits between the battery and the output
capacitor depending on the ESR of the output capacitor
and battery impedance. If the ESR of the output
capacitor is 10mΩ and battery impedance is raised to 2Ω
with a bead, then only 0.5% of the ripple current will flow
in the battery.
The following switching loss calculation (Equation 9)
provides a rough estimate.
P
=
Q1, Switching
(EQ. 9)
Q
Q
gd
⎛
⎞
⎟
⎠
⎛
⎜
⎝
⎞
⎟
⎠
1
2
1
2
gd
--
------------------------
--
-----------------
V
I
f
+
V
I
f
+ Q V f
rr IN sw
⎜
⎝
IN LV sw
IN LP sw
I
I
g, source
g, sink
MOSFET Selection
where the following are the peak gate-drive source/sink
current of Q , respectively:
The Notebook battery charger synchronous buck
converter has the input voltage from the AC-adapter
output. The maximum AC-adapter output voltage does
not exceed 25V. Therefore, 30V logic MOSFET should be
used.
1
• Q : drain-to-gate charge,
gd
• Q : total reverse recovery charge of the body-diode
rr
in low-side MOSFET,
• I : inductor valley current,
LV
The high side MOSFET must be able to dissipate the
conduction losses plus the switching losses. For the
battery charger application, the input voltage of the
synchronous buck converter is equal to the AC-adapter
• I : Inductor peak current,
LP
• I
g,sink
• I ,
g source
FN6978.0
March 8, 2010
18