DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
BTools
Type
Item
Part No.
CM-105C
HRS No.
Applicable Contacts
DF22/DF22A-1416SCF/PCF/SCFA
DF22-1416SCF/PCF/SCFA/PCFA
DF22A-1416SCF/PCF/SCFA
DF22-1416SCF/PCF/SCFA/PCFA
DF22A-1416SCF/PCF/SCFA/PCFA
DF22A-1012SCF/SCFA
DF22-1416SCF/DF22-1416PCF
DF22A-1416SCF/DF22A-1416PCF
DF22A-1012SCF
901-0001-0
901-4576-7
901-4578-2
901-4579-5
901-4580-4
901-4582-0
Press unit
Applicators are used in automatic crimping
machines manufactured by Hirose Electric
AP105-DF22-1416
AP105-DF22A-1416
AP109A-DF22-1416
AP109A-DF22A-1416
AP109A-DF22A-1012
CHS893800H-UP
Applicators are used in automatic
Automatic crimping machines manufactured by
other companies
Applicator manufactured by
JAPAN AUTOMATIC MACHINE
CHS893900H-UP
QHS895800H-UP
HT104/DF22-1416
HT104/DF22A-1416
HT103/DF22A-1012
550-0285-0
550-0286-2
550-0288-8
DF22-1416SC/PC
DF22A-1416SC/PC
DF22A-1012SC
Manual
Crimp tools
Note 1 : When crimping contact DF22A-1012SCF use a press with 3.5 ton min.
Note 2 : AP109A type applicators cannot be used with the CM-105C press.
Note 3 : Any problems that occur from using tools other than those specified by Hirose, are not covered by warranty.
Note 4 : Applicator manufactured by JAPAN AUTOMATIC MACHINE (J.A.M.). Please access to HP of J.A.M., if you make inquiries
about the applicator or crimp defect. (URL : http://www.jam-net.co.jp)
Note 5 : Please follow the "Crimping quality standards" and "Table of crimping conditions" when crimping contacts.
BContact Extraction
■ Contact extraction tool : Flat-bladed screwdriver, 1.4mm blade width
■ Intended crimp Contacts : DF22-1416SC(F), DF22-1416SCFA, DF22A-1416SC(F),
DF22A-1416SCFA, DF22A-1012SC(F), DF22A-1012SCFA,
DF22-1416PC(F), DF22-1416PCFA, and DF22A-1416PC(F)
■ Work Method
(Housing Cross-
Sectional Diagram)
(1)
1. Refer to the drawing No. 1. Insert
correct size screwdriver in the
housing against the molded-in lance.
Push down the lance as shown.
Flat-bladed screwdriver
Molded-in lance
(2)
2. Assure that the lance is deflected
to release the contact and pull- out
wire with the crimped contact.
Note : Please do not reuse the reparred housing. Replace it to new one.
Caution
There are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts.
BPrecautions
●The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then
depress the lock and un- mate.
●When thick, short sections of wire are used, the connector could be deformed due to the force of the wires’ position.
Route cables not to twist when being installed.
●Incomplete insertion of the contact can be prevented by mounting a retainer; however, mounting of a retainer might not
be possible when the contact protrudes beyond the socket. Insert the contact securely and then mount the retainer.
Please refer to the documents "Cable assembly Procedure", "Crimp condition" and "Crimp quality standards" for
the cable assembly procedures.
●
Please refer to the "Nylon Connector Guide" for handling instructions.
●
BCurrent Ratings
The current rating listed in the catalog indicates the allowable current per contact. However, in applications requiring
current transmission through all the contacts, about one-third of the listed rating should be applied.
When the current rating for the connector is 3A, and the allowable current of the conductor being used is 1A, then rating
of 1A will be used for the entire assembly.
The connectors should not be mating / unmating when the electrical current is being applied.
Hot swap should not be performed.
BUsage Environment
Please contact us about use in equipment that is subjected to repetitive high temperature and low temperature
environmental conditions.
®
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN
+
+
TEL: 81-45-620-3526 Fax: 81-45-591-3726
http://www.hirose.com
http://www.hirose-connectors.com
The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.
The contents of this catalog are current as of date of 07/2017. Contents are subject to change without notice for the purpose of improvements.
12
HRS [ HRS ]
