AMPLIMITE Subminiature D Connectors
Shielded AMPLIMITE .050 Series Slimline Connectors, Application Tooling
Discrete Wire
Application Tooling
To meet medium to high
volume production of dis-
crete wire terminations,
Tyco Electronics offers the
following tooling:
The CHAMPOMATOR
Model 2.5 Bench
Terminating Machine—
Part No. 354786-1, used in
conjunction with Control
Module—Part No. 852423-■,
and Tie Bar—Part No.
1-762637-3.
Control Module
Part No. 852423-1 120 VAC
852423-2 100 VAC
CHAMPOMATOR
2.5 Machine
Part No. 354786-1
852423-3 230 VAC
26 Position
Tie Bar
1-762637-3
Note: CHAMPOMATOR 2.5
Machine and Control Module
must be ordered separately by
part number.
Wire Setup Gauge
Wire Insulation Dia.
Part No.
in.
mm
.026-.028
.029-.031
.032-.035
0.66-0.71
0.74-0.79
0.81-0.89
763382-3
763382-4
763382-5
Discrete Wire
Application Tooling
For low to medium volume
production use the
Tyco Electronics Arbor
Tool—Part No. 58024-1
equipped with Applicator—
Part No. 91291-1 and Special
Locator—Part No. 543506-1.
Arbor Tool
Staple Insertion Kit
Part No. 58024-1
Equipped with
Applicator Part No.
91291-1
Part No. 543515-1
(For use with Miniature Applicator
Frame Assembly
Cable-to-Shell Staple
Tooling (For discrete
wire jacketed cable only)
Part No. 91295-1)
To meet medium to high
volume production use
Tyco Electronics Pneumatic
Crimper—Part No. 312522-3
equipped with Die Holder
Assembly—Part No. 58449-1
and Die—Part No. 90437-1 to
crimp outer backshells onto
inner backshells of connec-
tor kits and assemblies.
Backshell Tooling and
Cover Tooling
To assemble backshell into
plastic housing use Manual
Miniature Applicator Frame
Assembly—Part No. 91295-1
equipped with Part No.
543521-1. To assemble
upper cover on lower
cover use Part No. 91295-1
equipped with Part No.
543522-1.
Miniature Applicator Frame Assembly
Part No. 91295-1
Equipped with Cover Closing Kit
Part No. 543508-1
For low volume use Manual
Arbor Tool—Part No. 91085-2,
equipped with Backshell
Crimper Assembly Tool—
Part No. 856684-1.
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1)
For tooling information call
Tooling Assistance Center
1-800-722-1111.
Note: All part numbers are RoHS compliant.
35
Catalog 82068
Revised 1-08
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
specified. Values in brackets
are metric equivalents.
www.tycoelectronics.com
UK: 44-8706-080-208
MACOM [ Tyco Electronics ]
