■ Materials and Finish
■
Applicable Wires and Contact Sizes
Housing
Fiber-glass reinforced PBT resin
Size #1
Size #2
AWG24 (For UL-1061)
Insulation outside diameter:
1.1 to 1.3 mm}
(UL94V-0)/black
AWG28 or AWG26 (For
UL-1007)
Core structure: 7 strands or
more
Contacts
Mating end
Terminals
Phosphor-bronze/nickel base,
0.15-μm gold plating (See note.)
Phosphor-bronze/nickel base,
2.0-μm solder plating
Note: The contact numbers are marked on the contact insulation barrels.
Cover
Fiber-glass reinforced polyamide
resin (UL94V-0)/black
Cable tie
Polyamide resin (UL94V-0)/natural
Note: For non-standard plating, contact your OMRON representative.
Assembled Configuration
■ Insulation Displacement (IDC) versus Crimp Termination
IDC termination provides the following advantages over crimp style termination, when using discrete wires;
• Overall cost is lower, because less manhours are required. Wire
stripping is eliminated and inspection is easier.
• XG5 terminals are installed in the socket housing at the factory,
simplifying the Bill of Material and parts control.
• IDC termination provides consistent quality, improving yield.
•
Optional replacement IDC terminals facilitates re-configuration of wiring.
Assembly
Socket
Wire
Connections
Cover
Assembled unit
Semi-cover
Discrete wires
Double rows
with polarity
guide
Double-row
Assembled
(lockable)
Hood Cover
IDC Tool
Double rows
with polarity
guide
Vertical
(lockable)
Simple IDC Tool
Double rows
with polarity
guide
Horizontal
(See the “XG@ - Assembly Tooling and Accessories”
datasheet for details.)
(lockable)
Applicable Mating Plugs
XG4A
XG4A
XG4A
PCB Double-row Plugs
PCB Plugs with Long Locks
PCB Plugs w/o Lock Lever
Note: 1. See XG4 and XG8 datasheets
for plug dimensions.
2. When using the XG4A or XG4C,
the number of XG4A or XG4C's
polarity slots must be the same
as the number of XG5M-N polar-
ity guides.
(See Note 3)
XG4C
PCB Box-type Plugs
XG4E
IDC Flat Cable Plugs
XG8W/XG8B
Double-row Unshrouded Plugs
3. Mount external Lock Levers after
soldering.
64
IDC Sockets for Discrete Wires XG5
OMRON [ OMRON ELECTRONICS LLC ]
