CM6500UN (1MHz PFC)
http://www.championmicro.com.tw
EPA/90+ ZVS-Like PFC CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load
Dynamic Soft PFC (patent pending)
Dynamic Soft PFC is the main feature of CM6500UN.
Dynamic Soft PFC is to improve the efficiency, to reduce
power device stress, to ease EMI, and to ease the monotonic
output design while it has the more protection such as the
short circuit with power-fold-back protection. Its unique
sequential control maximizes the performance and the
protections among steady state, transient and the power on/off
conditions.
Gain=Imul/Iac
K=Gain/(VEAO-0.7V)
I
mul = K x (VEAO – 0.7V) x IAC
Where K is in units of [V-1]
Note that the output current of the gain modulator is limited
around 140 μA and the maximum output voltage of the gain
modulator is limited to 140uA x 5.7K=0.8V. This 0.8V also will
determine the maximum input power.
PFC Section:
Gain Modulator
Figure 1 shows a block diagram of the PFC section of the
CM6500UN. The gain modulator is the heart of the PFC, as it
is this circuit block which controls the response of the current
loop to line voltage waveform and frequency, rms line voltage,
and PFC output voltages. There are three inputs to the gain
modulator. These are:
However, IGAINMOD cannot be measured directly from ISENSE
.
ISENSE = IGAINMOD-IOFFSET and IOFFSET can only be measured
when VEAO is less than 0.5V and IGAINMOD is 0A. Typical
IOFFSET is around 25uA.
1. A current representing the instantaneous input voltage
(amplitude and wave-shape) to the PFC. The rectified AC
input sine wave is converted to a proportional current via a
IAC=20uA, VEAO=6V
resistor and is then fed into the gain modulator at IAC
.
Sampling current in this way minimizes ground noise, as is
required in high power switching power conversion
environments. The gain modulator responds linearly to this
current.
2. A voltage proportional to the long-term RMS AC line voltage,
derived from the rectified line voltage after scaling and
filtering. This signal is presented to the gain modulator at
VRMS. The gain modulator’s output is inversely proportional
to VRMS2. The relationship between VRMS and gain is
illustrated in the Typical Performance Characteristics of this
page.
3. The output of the voltage error amplifier, VEAO. The gain
modulator responds linearly to variations in this voltage.
The output of the gain modulator is a current signal, in the
form of a full wave rectified sinusoid at twice the line
frequency. This current is applied to the virtual-ground
(negative) input of the current error amplifier. In this way the
gain modulator forms the reference for the current error loop,
and ultimately controls the instantaneous current draw of the
PFC from the power line. The general formula of the output of
the gain modulator is:
Gain vs. VRMS (pin4)
When VRMS below 1V, the PFC is shut off. Designer needs
to design 80VAC with VRMS average voltage= 1.14V.
ISENSE − IOFFSET IMUL
Gain =
=
IAC
IAC
I
AC× (VEAO - 0.7V)
x constant
Imul
=
(1)
2
Selecting RAC for IAC pin
V
RMS
IAC pin is the input of the gain modulator. IAC also is a
current mirror input and it requires current input. By selecting a
proper resistor RAC, it will provide a good sine wave current
derived from the line voltage and it also helps program the
maximum input power and minimum input line voltage.
RAC=Vin min peak x 50K. For example, if the minimum line
voltage is 85VAC, the RAC=85 x 1.414 x 50K = 6.0 Mega ohm.
2014/11/11 Rev. 1.0
Champion Microelectronic Corporation
11