Data Sheet
KW010/015/020/025 Series Power Modules:
March 26, 2008
36 – 75Vdc Input; 1.2 to 5.0Vdc Output; 10 to 25A Output current
Test Configurations
Design Considerations
Input Filtering
CURRENT PROBE
TO OSCILLOSCOPE
The power module should be connected to a low
ac-impedance source. Highly inductive source
impedance can affect the stability of the power
LTEST
Vin+
12μH
module. For the test configuration in Figure 37, a
33μF electrolytic capacitor (ESR<0.1Ω at 100kHz),
CS 220μF
E.S.R.<0.1Ω
mounted close to the power module helps ensure the
33μF
stability of the unit. Consult the factory for further
application guidelines.
@ 20°C 100kHz
Vin-
Safety Considerations
NOTE: Measure input reflected ripple current with a simulated
source inductance (LTEST) of 12μH. Capacitor CS offsets
possible battery impedance. Measure current as shown
above.
For safety-agency approval of the system in which the
power module is used, the power module must be
installed in compliance with the spacing and
separation requirements of the end-use safety agency
standard, i.e., UL 60950-1-3, CSA C22.2 No. 60950-
00, and VDE 0805:2001-12 (IEC60950-1).
Figure 37. Input Reflected Ripple Current Test
Setup.
COPPER STRIP
If the input source is non-SELV (ELV or a hazardous
voltage greater than 60 Vdc and less than or equal to
75Vdc), for the module’s output to be considered as
meeting the requirements for safety extra-low voltage
(SELV), all of the following must be true:
VO(+)
VO(–)
RESISTIVE
LOAD
SCOPE
10uF
0.1uF
The input source is to be provided with reinforced
insulation from any other hazardous voltages,
including the ac mains.
GROUND PLANE
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
One VIN pin and one VOUT pin are to be
grounded, or both the input and output pins are
to be kept floating.
The input pins of the module are not operator
accessible.
Another SELV reliability test is conducted on the
whole system (combination of supply source and
subject module), as required by the safety
agencies, to verify that under a single fault,
hazardous voltages do not appear at the
module’s output.
Figure 38. Output Ripple and Noise Test Setup.
Rdistribution Rcontact
Rcontact Rdistribution
Vin+
Vout+
RLOAD
VO
VIN
Note: Do not ground either of the input pins of the
module without grounding one of the output
pins. This may allow a non-SELV voltage to
appear between the output pins and ground.
Rdistribution Rcontact
Rcontact Rdistribution
Vin-
Vout-
The power module has extra-low voltage (ELV)
outputs when all inputs are ELV.
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
All flammable materials used in the manufacturing of
these modules are rated 94V-0, or tested to the
UL60950 A.2 for reduced thickness.
Figure 39. Output Voltage and Efficiency Test
Setup.
For input voltages exceeding –60 Vdc but less than or
equal to –75 Vdc, these converters have been
evaluated to the applicable requirements of BASIC
INSULATION between secondary DC MAINS
DISTRIBUTION input (classified as TNV-2 in Europe)
and unearthed SELV outputs.
VO. IO
Efficiency
=
x
100 %
η
VIN. IIN
The input to these units is to be provided with a
maximum 5 A time-delay fuse in the ungrounded lead.
LINEAGE POWER
12
LINEAGEPOWER [ LINEAGE POWER CORPORATION ]
