Appendix
BNC Tool/Wrench Crimp Assembly Illustrations
1.132
BNC Coax Tool Crimp Assembly Illustration
.632
CONTACT PIN
Step 1
CRIMP SLEEVE
1. Place crimp sleeve onto cable with the step located away from
the cut end as shown.
FILLER SLEEVE & BUSHING
(USED ONLY ON CONNECTORS
-001 THRU -007 & -027)
.593 DIA MAX
CRIMP
SLEEVE
2. Strip cable as shown and flare braid.
.250
.344
.156
3. On connectors with cable group number -001 thru -007, and
-027 only, slide filler sleeve fully under braid, then bushing under
cable dielectric.
CABLE STRIPPING
PIN CONTACT
FLARE
4. Crimp contact pin in position shown.
Step 2
CRIMP SLEEVE
FILLER SLEEVE
(SEE STEP 1, LINE 3)
1. Push cable assembly into the body until the contact pin snaps
into place.
2. Slide crimp sleeve forward over braid, up against the body
assembly and crimp in place.
BODY ASSY
BNC Coax Wrench Crimp Assembly Illustration
Step 1
1. Place clamp nut onto cable.
PIN/CONE
ASSY
CLAMP NUT
BODY ASSY
2. Strip cable as shown and flare braid to allow free entry of cone
(Lateral slits 180° apart may be required for very inflexible jacket
materials).
.158
.312
3. Lightly tin center conductor (optional).
CABLE STRIPPING
1
Step 2
CENTER
CONDUCTOR
FLARE
1. Push edge of cone between cable dielectric and braid (or
between foil and braid, if foil is present, and cone I.D. will accept
it). Continue to push cable into cone until cable dielectric bottoms
against cone dielectric. Center conductor should be visible in pin
inspection hole.
CABLE DIELECTRIC
PIN/CONE ASSY
2. Solder center conductor into pin.
SOLDER
Step 3
1. Bring clamp nut up onto tapered portion of cable.
2. Assemble body and engage with clamp nut.
3. Wrench tighten to 25-30 inch-pounds torque.
BODY ASSY
Notes: For Illustration purposes only. Not intended to replace actual installation instructions.
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