CT-1525 OPERATION INSTRUCTIONS
INSULATED SPLICE CRIMPING
INSTRUCTIONS
1. With the handles in the open position, insert the splice into the proper crimp pocket (See Figure 1) so that the crimp is located on the barrel of the splice
(See Figure 3). Refer to product packaging for selection of proper crimp pocket.
2. Close the handles until the barrel is held snugly in position — do not deform the barrel.
3. Insert the stripped wire into the splice until the wire stops. Refer to product packaging for wire strip length. Crimp the splice by closing the handles until the
controlled cycle mechanism releases. Upon release, the handles will open automatically and the crimped splice can be removed.
4. Remove the splice and repeat operation for crimping the other end of the splice.
INSPECTION /MAINTENANCE
NEW TOOLS - BEFORE PLACING INTO SERVICE:
IN-SERVICE TOOLS - AFTER TOOLS HAVE BEEN IN SERVICE:
It is recommended that each operator of the tool be made aware of - and
responsible for following these maintenance steps.:
All Panduit crimping tools are calibrated and inspected before they are
shipped from the factory. All new tools should be inspected before being
used.
In-service tools should be cleaned and inspected at least ONCE A MONTH.
To clean-wipe with a clean cloth.
New tools are shipped, factory lubricated, in protective packaging. After
inspection, simply clean any excess oil from the crimping dies and place
into service.
In-service tools should be lubricated ONCE A WEEK, and after every clean-
ing. Lubricate all pins, pivots and bearing surfaces with DOW CORNING®
Molykote BR2 Plus. Do not use oil excessively.
When the tool is not in use, keep the handles closed to prevent objects
from becoming lodged in the crimping area. Store the tool in a clean, dry
area.
Be sure to clean any excess oil from the crimping dies before using.
® Molykote BR2 Plus is the Registered Trademark of DOW CORNING
TROUBLESHOOTING
DIE CLOSURE INSPECTION
Die closure is measured by using GO/NO GO gage members (dimensions listed in Table 1).
Table 1
VISUAL INSPECTION
DIE CLOSURE GO / NO GO GAGE MEMBERS - TOOL NO. CT-1525
1. Visually inspect the tool for missing or loose
pins, then close the tool and note the return
action of the handles.
2. Inspect the crimping dies for worn, chipped or
broken edges..
3. If parts are missing, defective or damaged,
contact your local Panduit Sales Office for
information on repair or replacement of tools.
ENGLISH GO / NO GO GAGE MEMBERS METRIC GO / NO GO GAGE MEMBERS
CRIMP
POCKET
“G” Dia. (GO)
“NG” Dia. (NO GO)
“G” Dia. (GO)
“NG” Dia. (NO GO)
2
AWG / mm
Pocket “A”
.065”
.076”
.100”
.073”
.084”
.108”
1,65 mm
1,93 mm
2,54 mm
1,85 mm
2,13 mm
2,74 mm
22-14 / 0,5-2,5
12-10 / 4,0-6,0
PRELOAD FORCE INSPECTION
1. Close the handles until the controlled cycle
mechanism is engaged, but before the mech-
anism releases.
1. Clean the crimping dies and gage member surfaces.
2. Apply force to the handles 1-1/4" (32mm)
from the end of the handles, until the con-
trolled cycle release mechanism releases.
Record the reading using a force gauge.
2. Close the tool handles until the crimping dies are bottomed and the controlled cycle mechanism releas-
es. Keep the handles closed together.
3. Using the appropriate gage member, attempt to insert the NO GO gage into the die opening. The NO
GO side may partially enter the die closure but must NOT pass completely through. Perform this test
for all three crimp pockets.
3. The force required to release the controlled
cycle release mechanism should be a
minimum of 15 pounds-force (67 N). If the
force required is less than 15 pounds-force
(67 N), contact Panduit Tool Division Tool
Service Department or Panduit EMEA
Service Center for technical assistance.
4. Repeat Step 3 with the appropriate GO gage for all three crimp pockets. The GO side must enter and
pass completely through the die closures.
5. If both gage conditions are met, the tool is dimensionally correct. If either condition fails, contact
PAꢀꢁꢂꢃꢄ Tool Division Tool Service.
CT-1525: PA22241A01_03
Page: 2 of 2
5-2010
PANDUIT [ PANDUIT CORP. ]
